The efficiency improvement method of industrial burner mainly includes the following aspects:

1, improve the combustion process: ensure that the mixture of fuel and air is appropriate to achieve the best combustion effect. Use precise control systems to adjust the ratio of fuel and air to avoid fuel waste and produce excessive exhaust gas.

2. Keep clean: regularly clean the burner and its related components, including nozzles, flame detectors and heat exchanger. Carbon deposition, dust and other impurities can affect the combustion efficiency and the normal operation of the equipment.

3. Check and maintain the ignition system: the stability of the ignition system directly affects the start and operation of the burner. Ensure that the ignition is working properly, and that the electrodes are clean and correctly positioned to ensure reliable ignition.

4, optimize the efficiency of heat exchanger: the role of heat exchanger is to transfer the heat generated by combustion to the working medium. Keeping the heat exchanger clean and maintaining regular maintenance prevents thermal efficiency.

5, the use of efficient combustion technology: consider the use of low nitrogen combustion technology or oxygen-rich combustion technology and other advanced combustion methods. These technologies can reduce fuel consumption while reducing emissions of harmful gases such as nitrogen oxides.

6, adjust combustion parameters: adjust combustion parameters according to production requirements and fuel characteristics, such as the burner pressure, temperature and flow characteristics. Precise control of these parameters can improve combustion efficiency and reduce energy waste.

7. Energy saving transformation: conduct energy saving transformation of the old burner, replace inefficient parts, and install efficient burners and control system. Such modifications can significantly improve the combustion efficiency and reduce the operating costs.

8, monitoring and feedback: use modern sensors and control systems to monitor the operation of the burner, including temperature, pressure and exhaust emissions, etc. Through the data analysis, the operation strategy can be adjusted in time to optimize the combustion efficiency.

9. Staff training: conduct systematic training for operators to improve their understanding of the working principle and operation skills of the equipment. Skilled operation can reduce the operation errors and improve the operation efficiency of the equipment.

10. Regular maintenance and inspection: Make a strict maintenance plan, and carry out a comprehensive inspection and maintenance of the equipment regularly. Timely finding and solving problems can avoid small problems developing into big faults and affect the combustion efficiency.

11, control the oxygen supply: the burner needs oxygen in the combustion process, but too much or too little oxygen supply will affect the combustion efficiency. Therefore, controlling the oxygen supply of the burner is an important step in improving the combustion efficiency. Specifically, it can be achieved either by adjusting the air intake of the burner or by installing an oxygen sensor.

12, adjust the intake volume: the intake volume of the burner is another important factor affecting the combustion efficiency. If the gas intake is too much, it will lead to incomplete combustion, which will waste energy and produce harmful gases. If the air intake volume is too little, the combustion temperature of the burner is insufficient, which will also affect the combustion efficiency. Therefore, adjusting the air intake of the burner can improve the combustion efficiency.

13, adjust the flame shape: the flame shape of the burner will also affect the combustion efficiency. If the flame shape of the burner is not correct, it will lead to insufficient combustion, thus reducing the combustion efficiency. Therefore, adjusting the flame shape of the burner is also the key to improve the combustion efficiency